A hybrid turbocharger combines the quick
boost response required at low engine revs, with the extra air-flow capacity needed for
more power at higher revs - with excellent Turbo Technics reliability. Hybrid turbochargers are not a new idea.
Turbo Technics started producing hybrids as long ago as 1985, and today continues to lead
this specialised field. A language has even evolved to describe the components employed in
hybrid turbos - words such as cut-back, 360°, screw-down and quick release.For most road going cars, a standard
specification, good quality Service Exchange Turbocharger is sufficient. Hybrid turbos
only become necessary when significant performance improvement is required, normally on a
modified engine. Most hybrid turbochargers will look identical to standard units from the
outside. The changes occur inside, by using different aerodynamic configurations, both in
the compressor and turbine housings.
Turbo Technics
are in a unique position to choose from a comprehensive range of components. This allows
our engineers to "blueprint" turbocharger components to achieve the desired
characteristics needed for a particular application. Obviously there are limits, but this
ability sets Turbo Technics apart from others in producing very effective hybrid turbos.
Most turbocharged engines respond well to
increased boost pressure, but only if the engine is modified to capitalise on the change.
The same can be said of turbochargers. A hybrid turbo on a standard engine may offer a
small benefit, but will be more effective on a modified engine. Unfortunately, increasing
the boost pressure also increases the internal loading within the turbocharger
significantly. In order to compensate for this, a "screwed down" thrust bearing
is sometimes used. This prevents the bearing from "lifting" at high load which
can lead to oil starvation and component failure.
To continue up the hybrid ladder of
performance, a "360°" thrust bearing is used. This is an entirely new bearing,
manufactured by Turbo Technics, and originally developed for our competition customers,
such as Ford Motorsport. It has a greater bearing contact face to withstand the high
loads, which would otherwise destroy a standard bearing very quickly.
Turbo Technics will occasionally specify a
"cut-back" shaft wheel. This is the main exhaust-driven turbine wheel inside the
turbocharger. To limit its speed to acceptable, reliable levels, and to improve the
airflow, the blades are "cut back". This is a very high precision machining
operation, requiring highly accurate grinding and balancing. The Turbo Technics designed
and manufactured VSR balancing machine ensures that exact limits are achieved every time,
regardless of the vehicle to which the turbo will be fitted, from the humble Mondeo turbo
diesel to a full works Group A Escort Cosworth.
Another way in which a hybrid turbocharger
can improve an engines performance is by improving response, or reducing turbo lag.
By designing a more efficient turbocharger compatible with the engine's characteristics,
Turbo Technics offer hybrid turbos which can transform a cars driveability.
The Turbo Technics range of
hybrid turbochargers are also available throughout the UK Dealer Network. But beware of
copies! Some imitation hybrids are cheaper, but when inspected are found to contain only
standard internal components! Only Turbo Technics turbos carry an identification plate to
guarantee the genuine article.
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